CNC Milling

OUR STATE-OF-THE-ART FULL-SIZE CNC ROUTER CAN CUT, CARVE AND SCULPT WOOD, PLASTICS, NON-FERROUS METALS, OR LAMINATES WITH PINPOINT ACCURACY. OUR EXTENSIVE EXPERIENCE IN CAD SOFTWARE ALLOWS US TO TACKLE ANY CNC MILLING PROJECT BIG OR SMALL, SIMPLE OR COMPLEX. WHETHER YOU ARE LOOKING TO PERFORM SIMPLE CNC CUTTING OR MORE ADVANCED 3D CARVING AND 3D MILLING, LET US HELP YOU CREATE YOUR DREAM PROJECT.

 

WE OFFER CNC MILLING FOR FINISHED DESIGNS AS WELL AS DESIGN AND MILLING PACKAGES WITH THE GUARANTEE OF PERSONAL SERVICE TAILORED TO ANYONE’S SPECIFIC NEEDS. CNC AND ASSEMBLY / FABRICATION IS ALSO POSSIBLE THROUGH OUR FULL SERVICE SHOP.

CNC Form

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CNC Gallery

Blu-Orchid Bus

Blu-Orchid Bus

CLIENT: Blu-Orchid Bus SERVICE: Custom Fabrication Here is our latest bus conversion project, turning a tiny bus into a self-sufficient tiny home. This little beauty has been outfitted for year-round adventures and is jam-packed with features including full insulation...

Geffen Hall NYC Philharmonic Architectural Model

Geffen Hall NYC Philharmonic Architectural Model

CLIENT: Lincoln Center SERVICE: Custom Fabrication In February 2020 we were hired to build a 1:20 scale architectural model of the soon to become newly renovated Geffen Hall at Lincoln Center. Beyond being a breathtaking piece of fabrication complexity, the model is...

Paco Rabanne Infinite Logo

Paco Rabanne Infinite Logo

CLIENT: Paco Rabanne SERVICE: Custom Fabrication This infinite LED-lit mirror was built to showcase the new Paco Rabane logo at the 2020 NY perfume event that was held at the House of Macintosh in Manhattan. The infinite effect is produced by combining a two-way...

NJIT LIDA Telescope

NJIT LIDA Telescope

CLIENT: New Jersey Institute of Technology – Dept of Physics SERVICE: Custom Fabrication LIDA Telescope was made to measure infrared light. Built from carbon fiber and aluminum with adjustable micro-springs to orient the lens in multiple directions. This telescope was...

Interactive Geodome

Interactive Geodome

CLIENT: NY Times / Verizon SERVICE: Custom Fabrication 22ft diameter custom-designed aluminum dome, with fully interactive audiovisual experience, mirror exterior and gloss black interior furnished with 170 hanging LED orbs. The inside features video content narrating...

HBO / Adidas/ Game of Thrones

HBO / Adidas/ Game of Thrones

CLIENT: ADIDAS / HBO / GAME OF THRONES SERVICE: Custom Fabrication In-store installation made with over 100 pairs of Adidas shoes, hammered steel, plywood and digitally printed acrylic and using weathering scenic effect on the base. This piece was presented at the...

Pyramid Stage

Pyramid Stage

CLIENT: Elements Music & Arts Festival / House of Yes SERVICE: Custom Fabrication Self-standing solid pine stage deco with wood stain. Client: Elements Music and Arts Festival

Mandala Archway

Mandala Archway

CLIENT: Elements Music & Arts Festival SERVICE: Custom Fabrication Plywood, mirrored acrylic, and dichroic film with LED. Client: Elements Music and Arts Festival

Frame 01

Frame 01

CLIENT: Friedman Benda Gallery / So-IL Design SERVICE: Art Fabrication Bent Stainless Steel Tubing, hand-polished, draped in chain mesh. Client: Friedman Benda Gallery and So-Il Agency

UGG Boots Christmas Nutcrackers

UGG Boots Christmas Nutcrackers

CLIENT: UGG Boots SERVICE: Custom Fabrication 5ft tall, high-density Urethane foam and PVC, CNC-Cut, hand-sculpted with white lacquer

Pirate Studios Brooklyn

Pirate Studios Brooklyn

CLIENT: Pirate Studios SERVICE: Custom Fabrication Solid Ash and plywood, black fabric and LED lighting. Client: Pirate Studios

All Day I Dream

All Day I Dream

CLIENT: The Brooklyn Mirage SERVICE: Custom Fabrication 24 ft tall hollow mast solid pine construction. CNC-cut colored acrylic Client: All Day I Dream / The Brooklyn Mirage

Frame 02

Frame 02

CLIENT: Friedman Benda Gallery / So-IL Design SERVICE: Custom Fabrication Bent Stainless Steel Tubing, hand-polished with chain mesh. Client: Friedman Benda Gallery and So-Il Agency

Giant Duck

Giant Duck

CLIENT: Fashion Brand SERVICE: Custom Fabrication 6ft tall High-Density-Urethane foam, CNC-cut, hand-sculpted with Acrylic paint. Client: Fashion brand

Lemon Props

Lemon Props

CLIENT: Fashion Brand SERVICE: Custom Fabrication High-Density Urethane foam and hard-coated Styrofoam with paint. Client: Fashion Brand

Frame 03

Frame 03

CLIENT: London Design Museum / So-Il Design SERVICE: Custom Fabrication Bent Stainless Steel Tubing, hand-polished with chain mesh. Client: Friedman Benda Gallery and So-Il Agency

Custom Synthesizer

Custom Synthesizer

CLIENT: Local Musician SERVICE: Custom Fabrication Fully functioning retro look and feel synthesizer, solid cherry, and walnut.

Modelo Bar Signage

Modelo Bar Signage

CLIENT: Modelo SERVICE: CNC High-Density Urethane Foam with vinyl Paint.

Honeycomb Stage / DJ Booth

Honeycomb Stage / DJ Booth

CLIENT: Elements Music & Arts Festival SERVICE: CNC CNC Plywood and wood stain, LED lighting Client: Elements Music and Arts Festival

In-store Display Yellow Props

In-store Display Yellow Props

CLIENT: Fashion Brand SERVICE: CNC High-Density Urethane foam and hard-coated Styrofoam with paint. Client: Fashion Brand

C-Sign

C-Sign

CLIENT: coming soon SERVICE: Design Services Aluminum and ply construction with colored acrylic and LED lighting

Corona DJ Booth

Corona DJ Booth

CLIENT: Corona SERVICE: CNC Solid pine and ply construction. CNC-cut High-Density-Urethane Foam logo with automotive paint.

520 Park Avenue – Walnut Armoires

520 Park Avenue – Walnut Armoires

CLIENT: Samuel Amoia Interior Design SERVICE: Custom Fabrication Expertly crafted set of solid walnut armoires with hard wax oil finish. The large unit was built with a slatted front. The slimmer one was veneered with parchment paper on the doors.

Alien Trees

Alien Trees

CLIENT: Elements Music & Arts Festival SERVICE: Custom Fabrication 14ft tall welded steel rod construction. Spandex shell. Client: Elements Music and Arts Festival

Metal Alligator

Metal Alligator

CLIENT: Elements Music & Arts Festival SERVICE: Custom Fabrication Welded steel rod construction with dichroic film. Client: Elements Music and Arts Festival

Chateau Brooklyn offers a full range of CNC milling and related services, with over 15 years of combined experience, we are uniquely positioned to help you with any project that you may have from small one off 2D cutting projects to complex prototyping of 3D objects. Serving a wide variety of industries, we have worked with everyone from artists and designers to engineers and physicists plan and create countless amazing parts. We are extremely well versed in all aspects of the process from concepting and initial computer assisted design (CAD) work right up to material choice and final cutting and assembly. We have also collaborated with clients working on longer production runs involving hundreds of parts requiring high degrees of repeatability and quality of cut.

Primarily CNC cutting was developed for processing wood and wood products like MDF, plywood, melamine, etc, but it can also be used to work other materials like foams (XPS, EPS, HDU, etc.) as well as non-ferrous metals (brass, aluminum) as well as composites (fiberglass, carbon fiber, LDPE, alumalite, etc) and a broad range of plastics (acrylics, polycarbonates, styrene, ABS, HDPE, PETG, etc.). Adapting the cutting methods and strategies to the required material, amazing results can be achieved in pretty much all materials.

CNC Machining
Using state of the art machinery and computer programs, Chateau Brooklyn can help you bring just about anything to life from as little as a hand drawn sketch up to the most detailed and complex 3D model. Regardless of whether you are an artist working on a piece needing some complex or repeated cuts, or a set designer working on a large-scale 3D set piece to be cut from foam and then hard coated, Chateau Brooklyn can help you take your vision of the page and into the physical world. Drawing on our own vast experience creating artistic works for the performing arts industry and fine art world, you will find it easy to us to communicate your needs and design intent to us and see it carried out with the utmost attention to detail.

Having also teamed up with clients from the world of scientific research and engineering, Chateau Brooklyn also has a deep understanding of the steps involved in producing highly specialized parts and assemblies necessary for carrying out research in physics or the creation of highly accurate acoustic models. In these situations, we have worked from extremely complex 3D models and worked to the most stringent degrees of tolerance to manufacture finely tuned parts and products requested by our clients.

Over our many years that our company has been in operation we have worked with acousticians and engineers to create a 1/20 scale model of the soon to be renovate Geffen Hall at Lincoln center. The project involved cutting hundreds of parts out of a variety of materials, designed to interlock perfectly to recreate both the exact shape on the interior environment to be built during the renovation as well as give an accurate scaled down representation of the material densities in order to carry out acoustic tests to determine the sound quality in the real world.

We have also worked with NJIT to create an adjustable mount for a highly specialized collimating lens used in a scientific experiment for atmospheric research. Constructed from carbon fiber and aluminum, the precision instrument was designed to give the researchers extreme control over the positioning of the lens during set up and tuning as well as offering very little movement when subjected to the elements during its month long stay outdoors collecting data.

CNC Milling New York
From our shop in Brooklyn, we have worked extensively in the artistic field collaborating with set designers and event producers creating set pieces and 3D sculptures. Recently, we helped design and 3D mill two mirror images of 14’ tall sphinxes for an event in Brooklyn. From the initial computer assisted design, the sphinxes were milled from dozens of sheets of XPS foam, assembled, and finally hard coated before being painted and delivered on site. The same client then came back to us with another project where we created three human figures that were similarly assembled and then covered in mirror mosaic to create disco human heads. In the same vein we have cut countless back drops and DJ booths for festivals and music events in NYC and across the US.

These are just some of the featured examples of the milling we have executed recently. There are many more and we are always happy to expand the types of milling we can do! As the field of fabrication develops and evolves, the CNC is becoming an indispensable tool in the fabrication of almost everything in the world as the degree of precision and speed expected increases as well. With the ability to repeat the creation of parts and work within tight turnaround times and short lead times, we invite you to reach out to us and see how we can help you with our wood cutting services, metal cutting services, plastic cutting services, and CAD services.

From our shop in Brooklyn, we have worked extensively in the artistic field collaborating with set designers and event producers creating set pieces and 3D sculptures. Recently, we helped design and 3D mill two mirror images of 14’ tall sphinxes for an event in Brooklyn. From the initial computer assisted design, the sphinxes were milled from dozens of sheets of XPS foam, assembled, and finally hard coated before being painted and delivered on site. The same client then came back to us with another project where we created three human figures that were similarly assembled and then covered in mirror mosaic to create disco human heads. In the same vein we have cut countless back drops and DJ booths for festivals and music events in NYC and across the US.